Cable Harness Engineering & Manufacturing
Mil-spec wire harnesses, ruggedized polyurethane overmolding, and high-flex assemblies engineered for aerospace, defense, and robotics.
Technical Scope & Manufacturing Capabilities
C24ME manufactures high-reliability cable harnesses and electro-mechanical interconnect assemblies engineered for extreme environmental demands. Certified to IPC/WHMA-A-620 Class 3 standards, we support mil-aero, marine, robotics, and industrial applications requiring extreme durability, EMI shielding (up to 90 dB attenuation), and zero downtime. All assemblies undergo 100% automated electrical continuity testing, Cirris Hi-Pot dielectric screening, and 4-wire Kelvin micro-ohm resistance verification.
Our Engineering & Quality Process
Requirements & Schematic Analysis
In-depth review of wiring schematics, pinout assignments, mechanical routing clearances, and operating temperature/vibration ratings.
Component Sourcing & DFM Review
Selection of mil-spec connectors, rugged backshells, heat-shrink boots, and high-grade Tefzel/PTFE wire jackets.
Precision Automated Looming & Assembly
Computerized wire cutting, laser stripping, calibrated pneumatic crimping, and custom low-pressure polyurethane overmolding.
100% Electrical & Dielectric Testing
Automated Cirris continuity testing, high-potential (Hi-Pot) insulation resistance, and 4-wire Kelvin contact resistance measurement.
Quality Assurance & Serial Traceability
Comprehensive documentation hand-off including Certificate of Conformance (CoC), pull-test data, and full serial trace logs.
Related Engineering Deployments
Airborne Sensor Payload Harness
Multi-conductor shielded wiring harness engineered for high-altitude UAV imaging payloads with severe vibration tolerance.
High-Flex Cleanroom Articulated Loom
Continuous-flex cable assembly rated for over 10 million flex cycles in automated cleanroom semiconductor handling.
Marine IP68 Submersible Assembly
Custom potted and overmolded waterproof harness built for continuous saltwater immersion under high hydrostatic pressure.
Request a Quote for Cable Harness Engineering & Manufacturing
Speak directly with an application engineer. We review technical drawings, pinouts, and volume requirements under mutual NDA within 24 business hours.